This gearbox is so strong/powerful and it can pulls a real car. All the plastics are 3d printed PLA. The gearbox uses 775 dc motor and the gear ratio of the gearbox is 98:1. The worm gear has 40 teeth. So the gear ratio in the worm gear mechanism is 40. Here there is a really high torque increase in one stage. I choose to go for helical gears on this one because they produce a lot less noice than regular spur gears and the forces on the teeth are transferred more gradually. Output shaft has a 20 mm diameter and I used 2x6004(ORS) roller bearing to support this output shaft.I was able to test the gearbox to a torque of about 43 kg*cm.During testing none of the gears broke
Do not use this design in the professional field. Because you can't trust to plastic parts!
Below are all the parts I used in this project:
12V DC 775 Motor(100 Watt)
608zz bearing x3
6004 bearing x2
20 mm aluminium shaft
M8 threaded rod
Cotter pins
2x30—x4
3x50—x1
This gearbox is so strong/powerful and it can pulls a real car. All the plastics are 3d printed PLA. The gearbox uses 775 dc motor and the gear ratio of the gearbox is 98:1. The worm gear has 40 teeth. So the gear ratio in the worm gear mechanism is 40. Here there is a really high torque increase in one stage. I choose to go for helical gears on this one because they produce a lot less noice than regular spur gears and the forces on the teeth are transferred more gradually. Output shaft has a 20 mm diameter and I used 2x6004(ORS) roller bearing to support this output shaft.I was able to test the gearbox to a torque of about 43 kg*cm.During testing none of the gears broke
Do not use this design in the professional field. Because you can't trust to plastic parts!
Below are all the parts I used in this project:
12V DC 775 Motor(100 Watt)
608zz bearing x3
6004 bearing x2
20 mm aluminium shaft
M8 threaded rod
Cotter pins
2x30—x4
3x50—x1
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