500W Ebike BLDC Motor Controller, Description:
500W Ebike Brushless Motor Controller wiring explanation, Hoverboard Motors Test- In this article, you will learn how to use this 36V to 48Volts 500W Ebike or Electric Bike Brushless Dc Motor Controller with the Hoverboard 350 Watts BLDC motors. Basically, this article is about the wiring explanation of the Brushless Motor Controller. I will explain how to use each and every wire with a practical demonstration. You can also watch the video tutorial given at the end of this article.
Read my article on how to make a Trike Electric Bike using 500Watts BLDC Motor controllers and Hoverboard Motors. In this article, I have explained how to control two BLDC motors using only one throttle handle.
I will also explain how to use the Ebike throttle handle to control the speed and the buttons to switch ON and switch OFF the control system and how to switch between 3 different speeds. So, this article is going to be very informative and I will try my level best to clear all your confusion. Before, I am going to explain anything first a few words about the sponsor.
Altium Designer:
Altium Designer is the world's most trusted PCB design system. Altium Designer enables engineers to effortlessly connect with every facet of the electronics design process. Over 35 years of innovation and development focused on a truly unified design environment makes it the most widely used PCB design solution. With Altium Designer you can create PCB designs with an intuitive and powerful interface that connects you to every aspect of the electronics design process. Route it your way through any angle, tune for the delay, Push, Slide, and Walkaround faster than ever. Interact and collaborate with mechanical designers like never before in a photo-realistic, 3D design environment. If you want to get started with the Altium designer, you can click on the get started.
Don't get confused or worried if you see these lots of wire, because more wires means more functions, and seriously this Ebike Brushless Motor Controller has got many functions including the Switch ON and OFF, Motor Direction Control programming, Anti-theft system, Brake, Cruise control system, Low, medium, and high speed selection, Motor Reverse, Motor speed controlling using Ebike throttle handle of any type, Hall sensor connection, etc. We will take a closer look at each one and we will practically connect all these wires. Without any further delay let's get started!!!
Ebike BLDC Motor Controller:
Here I have this Yaegoo Ebike Brushless Motor Controller. The rated voltage is 36 to 48 Volts. The rated power is 500 Watts with phase angle self-study and the throttle voltage is from 1.1 to 4.2 volts. So, with this Ebike Brushless Motor Controller you can control almost all types of BLDC motors which are up to 500 Watts and 36 to 48 volts.
1 Motor three phases Green, Blue, and Yellow.
2 The two thick Red and Black wires are the power supply wires, the other think red wire is the switch wire which needs to be connected with the main voltage wire.
3 Anti-theft wires, the red wire is the main voltage wire while the yellow and blue wires are the signal wires.
4 BLDC Motor Reverse wires. These are black and gray colour.
5 Hall Sensor Wires.
6 Brake wires.
7 Throttle wires.
8 Motor direction programming wires.
9 Cruise control system wires.
10 Speed selection wires.
11 These 4 sets of wires carry the system voltage. By system voltage I mean the main battery voltage.
We will talk about these in detail.
Previously, I salvaged these 350 watts BLDC motors from a dead Hoverboard along with this circuit which has lots of wires which I will reuse today.
If you take a look at the motor wires it has these three wires Green, Blue, and Yellow. The same wires you will also find on the Ebike Brushless Motor Controller, we have these three thick wires Green, Blue, and Yellow. You will find the same colors on almost all types of Ebike controllers.
To connect the motor all you need is to connect the Motor Green wire with the controller Green wire, Motor Blue wire with the controller Blue wire, and similarly the Motor Yellow wire with the Controller Yellow wire. We will do connections in a minute.
On the motor you can see these wires which are the hall sensor wires. These are mostly 5 wires with colors Red, Yellow, Blue, Green, and Black. You can neglect any extra wire. Sometimes there are 6 wires. So, any other color wire other than the Red, Yellow, Blue, Green, and Black simply ignore it. Anyway, these 5 wires are need to be connected with the Hall sensor wires on the Ebike controller.
On the Ebike controller I have only this one connector with 5 wires. On this connector Chinese is written, so I used the Google translator and I confirmed it, so these wires are the Hall Sensor wires. These wires have got the same colors Red, Yellow, Blue, Green, and Black. These are color coded which makes it extramuch easier to connect. All you need is to connect the same colors. Red with Red, Yellow with the Yellow, Blue with the Blue, Green with the Green, and finally Black with the Black wire.
500W Ebike BLDC Motor Controller, Description:
500W Ebike Brushless Motor Controller wiring explanation, Hoverboard Motors Test- In this article, you will learn how to use this 36V to 48Volts 500W Ebike or Electric Bike Brushless Dc Motor Controller with the Hoverboard 350 Watts BLDC motors. Basically, this article is about the wiring explanation of the Brushless Motor Controller. I will explain how to use each and every wire with a practical demonstration. You can also watch the video tutorial given at the end of this article.
Read my article on how to make a Trike Electric Bike using 500Watts BLDC Motor controllers and Hoverboard Motors. In this article, I have explained how to control two BLDC motors using only one throttle handle.
I will also explain how to use the Ebike throttle handle to control the speed and the buttons to switch ON and switch OFF the control system and how to switch between 3 different speeds. So, this article is going to be very informative and I will try my level best to clear all your confusion. Before, I am going to explain anything first a few words about the sponsor.
Altium Designer:
Altium Designer is the world's most trusted PCB design system. Altium Designer enables engineers to effortlessly connect with every facet of the electronics design process. Over 35 years of innovation and development focused on a truly unified design environment makes it the most widely used PCB design solution. With Altium Designer you can create PCB designs with an intuitive and powerful interface that connects you to every aspect of the electronics design process. Route it your way through any angle, tune for the delay, Push, Slide, and Walkaround faster than ever. Interact and collaborate with mechanical designers like never before in a photo-realistic, 3D design environment. If you want to get started with the Altium designer, you can click on the get started.
Don't get confused or worried if you see these lots of wire, because more wires means more functions, and seriously this Ebike Brushless Motor Controller has got many functions including the Switch ON and OFF, Motor Direction Control programming, Anti-theft system, Brake, Cruise control system, Low, medium, and high speed selection, Motor Reverse, Motor speed controlling using Ebike throttle handle of any type, Hall sensor connection, etc. We will take a closer look at each one and we will practically connect all these wires. Without any further delay let's get started!!!
Ebike BLDC Motor Controller:
Here I have this Yaegoo Ebike Brushless Motor Controller. The rated voltage is 36 to 48 Volts. The rated power is 500 Watts with phase angle self-study and the throttle voltage is from 1.1 to 4.2 volts. So, with this Ebike Brushless Motor Controller you can control almost all types of BLDC motors which are up to 500 Watts and 36 to 48 volts.
1 Motor three phases Green, Blue, and Yellow.
2 The two thick Red and Black wires are the power supply wires, the other think red wire is the switch wire which needs to be connected with the main voltage wire.
3 Anti-theft wires, the red wire is the main voltage wire while the yellow and blue wires are the signal wires.
4 BLDC Motor Reverse wires. These are black and gray colour.
5 Hall Sensor Wires.
6 Brake wires.
7 Throttle wires.
8 Motor direction programming wires.
9 Cruise control system wires.
10 Speed selection wires.
11 These 4 sets of wires carry the system voltage. By system voltage I mean the main battery voltage.
We will talk about these in detail.
Previously, I salvaged these 350 watts BLDC motors from a dead Hoverboard along with this circuit which has lots of wires which I will reuse today.
If you take a look at the motor wires it has these three wires Green, Blue, and Yellow. The same wires you will also find on the Ebike Brushless Motor Controller, we have these three thick wires Green, Blue, and Yellow. You will find the same colors on almost all types of Ebike controllers.
To connect the motor all you need is to connect the Motor Green wire with the controller Green wire, Motor Blue wire with the controller Blue wire, and similarly the Motor Yellow wire with the Controller Yellow wire. We will do connections in a minute.
On the motor you can see these wires which are the hall sensor wires. These are mostly 5 wires with colors Red, Yellow, Blue, Green, and Black. You can neglect any extra wire. Sometimes there are 6 wires. So, any other color wire other than the Red, Yellow, Blue, Green, and Black simply ignore it. Anyway, these 5 wires are need to be connected with the Hall sensor wires on the Ebike controller.
On the Ebike controller I have only this one connector with 5 wires. On this connector Chinese is written, so I used the Google translator and I confirmed it, so these wires are the Hall Sensor wires. These wires have got the same colors Red, Yellow, Blue, Green, and Black. These are color coded which makes it extramuch easier to connect. All you need is to connect the same colors. Red with Red, Yellow with the Yellow, Blue with the Blue, Green with the Green, and finally Black with the Black wire.
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